AMAYA Lubrication Schedule and Specifications


Click here for a list of recommended and/or prescribed lubricants and ordering information.

Lubrication Schedules:  200,000, 2,000,000, 4,000,000, 20,000,000, 100,000,000 Revolutions of Z-Shaft (Stitches) 

The AMAYA Lubrication Schedules are based on the number of revolutions of the z-shaft (or stitches).  The number of hours is immaterial.  The number of stitches is cumulative and need not be consecutive.

Specified and Recommended Lubricants

Using the correct lubricants properly and at the times specified in the AMAYA Lubrication Schedule is critical to the operation of the AMAYA embroidery peripheral.  Failure to use the proper lubricants as specified can shorten the usable life span of internal components and can void the warranty.  Using the wrong lubricants can have adverse affects on how the machine operates.  The recommended and authorized lubricants to be used on the AMAYA are as specified below:

Melco Part Number:

Part Nomenclature

Comments

761003-01

Oiler, 3/4 oz. bottle

sewing machine oil

32078

Grease, EMB, 8 oz bottle

polymer grease (light grease)

32079

Grease, Multi-Purpose, 8 oz bottle

lithium grease (heavy grease)

 

If substitute lubricants are used, they must be of equivalent or better grade as compared to the items above.  These lubricants can be ordered directly from the Melco Parts Department.

 

When applying lubrication, do not apply lubrication in excess of what is specified in the lubrication schedules.  Excess lubrication will sometimes do as much damage as insufficient lubrication, plus it creates a messy situation when grease or oil accumulates or migrates to other parts where it should not.  Use a brush to apply EMB grease to gears and shafts where indicated and apply only a thin translucent layer of grease.  Do not worry about the unexposed portion of gears and shafts as the ordinary operation of the machine will spread the grease out sufficiently.

 

 

AMAYA Maintenance Schedule

 

Every 200,000 Revolutions of Z-Shaft (Stitches):

Item

Lubricant

Rotary Hook

Sewing Machine Oil

 

Every 2,000,000 Revolutions of Z-Shaft (Stitches):

Item

Lubricant

Needle Drive:

 

Reciprocator Guide, Cam Follower Shaft, Connecting Rod Pin

Sewing Machine Oil (8-10 drops)

Needle Case (Upper V-Rail)

Sewing Machine Oil (2 drops)

Needle Case Color Change Sensors (Cleaning)

 

Wide Angle Cap Frame:

 

Cap Frame Driver Guide Shafts

Sewing Machine Oil (4 drops)

 

Every 4,000,000 Revolutions of Z-Shaft (Stitches):

Item

Lubricant

Needle Case (Needle Bar)

Sewing Machine Oil (1 drop)

Thread Feeder Rollers (Inspection, Cleaning)

 

 

Every 10,000,000 Revolutions of Z-Shaft (Stitches):

Item

Lubricant

Take-Up Lever Cam and Cam Follower

EMB-Polymer Grease

Thread Feed Wheel Hubs

EMB-Polymer Grease

 

Every 20,000,000 Revolutions of Z-Shaft (Stitches):

Item

Lubricant

X-Drive Carriage Rail Guide

Multi-purpose (Lithium) Grease

Y-Drive Bearing Block Assembly

Sewing Machine Oil (4-5 drops)

Trimmer (Moveable Knife and Drive Arm)

Sewing Machine Oil (1 drop)

Grabber Drive Eccentric

Sewing Machine Oil (1 drop)

 

Every 100,000,000 Revolutions of Z-Shaft (Stitches):

Item

Lubricant

Presser Foot Cam and Upper Bearing

EMB-Polymer Grease

Wide Angle Cap Frame Driver:

 

Bearing Assembly

Sewing Machine Oil (10 drops)

Once a Year

Check X-Cable, Y-axis timing belt and Z drive belt tensioning.

See X-cable Tensioning , Y-axis timing belt Tensioning , Z-drive Belt Tensioning

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