Critical Measurements

Table of Contents and Critical Mechanical Settings and Assemblies for AMAYA

Introduction
Set the angle of your PCB before you set the Z-timing. Z-TIMING: Bottom Center, 0.090” Rise (Hook Timing) and Head Timing	179.5-180.5 Z-degrees - Bottom Dead Center .090" [2.29mm] Z-Axis Rise: 199.4 ° - 200.6 ° .001" [0.028mm] Z-Axis Rise: 182 ° - 183 °
Needle Depths	1/4-1/2 of through portion of needle eye
Hook Timing	Set at 0.090” rise
Needle Drive Stud to Reciprocator Fit	0.006” [0.15mm] max.
Upper Arm to Lower Bed Alignment	True position: .010” (+/-0.004”)
Needle Case Calibration	True position: .010” (+/-0.004”)
Needle to Hook Gap	0.004- 0.012" [0.1- 0.3 mm] (reference)
Needle Guard Gap	0.001 in / 0.025mm minimum
Hook to Retaining Finger Gap	0.018" - .022" [0.46 mm - 0.56 mm] minimum
Take-up Lever Stroke	51 - 52 mm
Take-Up Lever Fit to Shaft	Free Rotation
Take-Up Lever End Play	0.030-0.040” [0.75-1.15mm]
Cam Follower Preload	4.5-5.0 in-lbs.
Pull Force on Take-Up Lever	1.4-1.5 lbs
Color Change Lead Screw	0.025” [0.64mm] straightness
Color Change Housing Location
Bobbin Tension	15-25 cN
Presser Foot Adjustment @ BDC	0.1- 0.6 mm
Thread Feed FWD 200	88-90 mm
Needles	Organ DBxK5 75/11 (010968-01)
Needle Orientation	5 degrees to the right recommended range of 0-20 degrees to the right is acceptable
Hook	Melco-Cerliani (PN: 32644-01, Coated) Melco-Cerliani (PN: 32644, Uncoated)
Z-Belt Tension	68-72 Hz [6.8+/-0.3 lbs.]
X-Cable Tension	145 +/- 5 Hz [10.5 +/- 0.5 lbs.]
Y-Axis Timing Belt Tension	45-50 Hz [8.1 ± 0.3 lbs.]
Maximum Front to Back Needle Position Variance	.006" [0.15mm]
Proper Lubrication of Moving Parts